Custom UL 891 Switchboards Delivered Fast.

Engineered to your exact spec. NETA tested. Shipped in as few as 4 weeks — not 6 months. Fast delivery switchboards built right the first time.

See How It Works
UL 891 Listed
NETA Acceptance Tested
Shipped Nationwide

UL 891 is the nationally recognized safety standard for low-voltage switchboards — ensuring your installation passes inspection and operates reliably.

Your Switchboard Shouldn't Take 6 Months

The industry standard has become 4-7 months for a custom switchboard. We think you deserve better.

The Problem

  • OEM lead times of 16-30+ weeks
  • Project delays and schedule overruns
  • Cost escalation from extended timelines
  • No direct access to engineering
  • Black-box communication with the factory

The SDF Difference

  • 4 weeks from approved submittals
  • Dedicated engineering on your project
  • Direct communication — no middlemen
  • Full submittal packages, fast revisions
  • NETA acceptance testing included

Why UL 891 Matters

UL 891 is the standard that ensures your switchboard meets nationally recognized safety rules, including component quality, spacing, labeling, enclosure strength, and fault performance. This makes permitting and inspections smoother and reduces field risk. As a dedicated UL 891 switchboard builder, we engineer every assembly to meet these requirements from the start.

What UL 891 Covers

  • Construction Standards: Component quality, mechanical assembly, and materials that meet UL requirements.
  • Bus Bar Spacing: Minimum clearances and creepage distances between live parts to prevent arcing and faults.
  • Short-Circuit Performance: Verification that the switchboard can withstand rated fault currents without failure.
  • Labeling Requirements: Proper nameplate data, warning labels, and circuit identification for safe operation and code compliance.
  • Enclosure Integrity: Strength, ventilation, and access provisions that protect personnel and internal components.

Switchboards vs. Panelboards: Switchboards are free-standing, high-capacity distribution assemblies — bigger than panelboards and used where reliability and safety drive design.

If your distribution needs are below ~800 A or a wall-mounted panel suffices, we can advise on that too.

Switchboard gear and bus bar assembly in our shopSwitchboard components and breaker installation

Inside Our Switchboard Shop

What We Build

Custom UL 891 switchboards engineered to your exact specifications.

Voltage

208V, 240V, 480V — single- and three-phase configurations for any facility.

Bus Ratings

400A to 6,000A main bus ratings. Copper or aluminum bus to match your spec.

Main Devices

Molded-case breakers, power circuit breakers, fused switches, and main-lug-only.

Feeder Sections

MCCB, ICCB, and fused feeder sections in any combination of ratings and quantities.

Metering

Revenue-grade metering, digital power monitors, CTs, and power quality systems.

Enclosures

NEMA 1 for indoor, NEMA 3R for outdoor, and custom configurations as needed.

Technical Depth

Every engineered switchboard package includes the technical rigor your project demands.

  • We design your switchboard with SCCR based on your fault current study.
  • Breaker coordination ensures selective tripping and system reliability.
  • Metering options range from revenue-grade utility metering to full power quality monitoring.
  • Grounding and bonding designed to NEC requirements.

Switchboards vs. Panelboards: Switchboards are free-standing, high-capacity distribution assemblies — bigger than panelboards and used where reliability and safety drive design.

How We Deliver in as Few as 4 Weeks

Our delivery model is built around speed without compromising quality.

Pre-Engineered Components

We stock proven bus configurations, standard enclosure sizes, and commonly specified devices. Your switchboard starts from a tested foundation — not a blank sheet.

Dedicated Engineering

Your project doesn't go into a queue behind 50 others. Our engineers focus on your submittal, your revisions, and your timeline from day one.

Streamlined Production

No factory backlog. No scheduling conflicts with other product lines. Your switchboard moves through production without bottlenecks.

Lead Time Comparison

SDF~4 weeks
4 wk
Typical OEM16-30+ weeks
16-30+ wk

Lead times are estimates from approved submittals. Complex configurations may require additional time.

Why Fast Delivery Matters

  • Beat project delays and avoid costly schedule slips
  • Match utility or construction milestones with confidence
  • Reduce labor and mobilization costs waiting on gear
  • Get service start sooner and avoid temporary rentals

Engineering & Submittals That Don't Slow You Down

Every project includes comprehensive engineering documentation, delivered on a timeline that keeps your project moving.

Switchboard engineering and assembly workstation with components

Full Submittal Packages

One-line diagrams, front and rear elevations, bill of materials, and nameplate schedules — everything your engineer and GC need to approve.

Fast Revision Turnaround

Need a change? Revised drawings come back in days, not weeks. We don't let submittals bottleneck your project timeline.

Direct Engineer Access

Talk directly to the engineer designing your switchboard. No sales reps relaying messages, no tickets in a queue. Just real answers, fast.

NETA Acceptance Testing — Built In, Not Bolted On

NETA acceptance testing aligns with industry best practices for electrical acceptance tests. It verifies your switchboard is correctly wired, safe to energize, and ready for service — reducing field surprises and inspection headaches. Every NETA acceptance tested switchboard we ship has been comprehensively verified before it leaves our facility.

What NETA Testing Includes

  • Insulation resistance testing
  • Contact resistance testing
  • Breaker timing and travel tests
  • CT ratio verification
  • Functional and operational tests
  • Torque verification on all connections

What You Get

  • Complete NETA test reports for every device
  • Certificates of compliance
  • Peace of mind that your gear is ready to energize

Note: Testing follows NETA ATS standards. Specific tests vary by equipment configuration.

Switchboard wiring and connection repair workTechnician testing switchboard breaker componentsDetailed switchboard bus bar assembly and inspection

Built by People Who Know Switchboards

We're a small, focused team with decades of switchboard engineering and manufacturing experience. We're not a mega-corporation with layers of bureaucracy. When you work with SDF, you get direct access to the engineers and project managers building your gear.

Every switchboard is built in our facility and shipped nationwide — skid-mounted, weatherproofed, and ready for installation.

Decades

of combined switchboard experience

Direct

access to your project engineer

Nationwide

shipping to all 50 states

Industries We Serve

Custom switchboards for data centers, industrial facilities, OEM integrators, and critical infrastructure — built fast and built right.

Data Centers

High-density switchboards for data centers, including colocation, hyperscale, and edge deployments. Fast builds keep you on tight data center schedules and help integrate with UPS and generator systems.

Industrial & Manufacturing

Rugged switchboards for production lines, process equipment, and motor control centers. Durable designs stand up to high duty cycles and heavy fault currents.

OEM & Packaged Systems

Pre-wired switchboards for skid-mounted equipment, generator paralleling, and modular power systems. Pre-wired assemblies ready for modular integration on your timeline.

Critical Facilities

Hospitals, water treatment, government buildings — any facility where downtime isn’t an option. Reliable, tested switchboards for hospitals, water treatment, and government infrastructure.

How It Works

From first contact to delivery, here is what to expect.

1

Tell Us What You Need

Use our Switchboard Wizard to spec your project in about 5 minutes, or call us and we'll gather your requirements over the phone.

2

We Engineer Your Switchboard

Our engineers create custom submittals — one-lines, elevations, BOMs — in days, not weeks.

3

You Approve

Review the submittal package, request revisions if needed, and approve the final design. The clock starts here.

4

We Build & Test

Your switchboard goes into production with NETA acceptance testing performed before it ships.

5

We Ship

Skid-mounted, weatherproofed, and freight-ready. Delivered on your schedule to anywhere in the US.

Common Switchboard Configurations We Build

These aren't inventory — they're examples of what we engineer and build to order.

4000A Main with Feeder Sections

High-capacity main distribution for large commercial and industrial facilities.

208/120V Distribution for Data Centers

Precision power distribution designed for IT loads and redundancy requirements.

Metered Utility & Generator Feed

Dual-source switchboards with revenue metering and automatic transfer integration.

OEM Skid-Mount Assemblies

Pre-wired, tested switchboard assemblies ready for integration into packaged equipment.

Have a different configuration?

Why Contractors and Engineers Choose SDF

4 Week
Lead Time
from approved submittals
UL 891
Listed
tested & certified
NETA
Tested
acceptance testing included
50 States
Shipped
nationwide delivery
UL 891 listed switchboard assemblies
NETA acceptance testing on every unit
Full submittal engineering packages
Skid-mounted, freight-ready shipping
Direct engineer and PM access
Fast revision turnaround on submittals

What Our Customers Say

SDF delivered our custom UL 891 switchboard in 4 weeks with full docs — no surprises at inspection.

Facility Electrical Engineer

We switched to SDF after months of delays with our OEM. They matched our existing gear perfectly and had it on site before our deadline.

Electrical Contractor

Inside Our Shop

See the precision and care that goes into every switchboard we build, test, and ship.

Switchboard gear and bus bar assemblySwitchboard components and breaker installationTechnician performing switchboard wiring workSwitchboard breaker testing and inspectionDetailed bus bar assembly and quality checkSwitchboard panel repair and refurbishmentFinal switchboard assembly and connection work

Frequently Asked Questions

Common questions about our switchboards, process, and capabilities.

A UL 891 switchboard is a dead-front power distribution assembly rated up to 6,000 amps and tested to UL 891 standards. It distributes power from a utility or generator source to multiple downstream circuits in commercial and industrial facilities. As a UL 891 switchboard builder, we engineer every board to meet or exceed this standard.

Many configurations ship in as few as 4 weeks from approved submittals. Standard bus ratings, common breaker frames, and pre-engineered layouts help us hit that timeline. Complex builds with custom features or hard-to-source components may take longer — we'll give you an honest timeline upfront. Fast delivery switchboards are our specialty, not an afterthought.

Major OEMs are currently quoting 16–30+ weeks for custom switchboards depending on complexity and demand. That's why contractors, engineers, and facility owners come to us — we close that gap dramatically with fast delivery switchboards built to the same UL 891 standards.

Yes. Every project includes full engineered switchboard packages — front/rear elevation drawings, one-line diagrams, bill of materials, and nameplate schedules. We handle revisions quickly so your approvals don't bottleneck the timeline.

NETA (InterNational Electrical Testing Association) acceptance testing is a comprehensive set of field and factory tests that verify electrical equipment is properly installed, connected, and ready for energization. We perform NETA-compliant acceptance testing on all switchboards before they ship. Every board leaves our facility as a NETA acceptance tested switchboard — no third-party field testing required.

We build switchboards for 208V through 480V, single- and three-phase, with bus ratings from 400A to 6,000A. Main devices include molded-case breakers, power circuit breakers, fused switches, and main-lug-only configurations.

Absolutely. Send us photos, nameplates, or one-lines of the existing gear and we'll design a matching or complementary section. We handle bus ties, barrier integration, and matching breaker families.

Yes. We ship to all 50 states. Switchboards are skid-mounted, weatherproofed, and shipped via flatbed. We coordinate delivery timing so your gear arrives when your site is ready for it.

At minimum: voltage, phase, main bus rating, main device type/size, and a list of feeder breakers with amperage and pole count. Our Switchboard Wizard walks you through every detail — even if you don't know everything, we can work with partial specs.

Switchboards are large, free-standing assemblies rated above 400A and typically serve as the main distribution point. Panelboards are smaller, wall-mounted, and serve branch circuits. If you need more than 400A or want a free-standing assembly, you need a switchboard.

Yes. We can design retrofit solutions for aging switchboards — replacing obsolete breakers, upgrading bus, adding metering, or building a complete replacement section that ties into your existing infrastructure.

Most indoor switchboards are NEMA 1. We also build NEMA 3R for outdoor/weather-protected installations. If you have a specific environmental requirement, let us know in the wizard and we'll engineer to it.

Yes. Our Switchboard Wizard has a file upload step where you can attach PDFs, DWGs, DXFs, images, or any other documentation. This helps us give you the most accurate quote possible.

Lead time starts when you sign off on our submittal drawings — confirming the design, layout, and components are correct. We get submittals to you fast, but the clock doesn't start until you approve them. Quick approvals on your end mean faster delivery.

Yes. We integrate revenue-grade metering, digital power meters, CTs, and monitoring systems into the switchboard. Whether you need basic utility metering or full power quality monitoring, we'll spec it in.

Use our Switchboard Wizard — it takes about 5 minutes and walks you through every spec we need. Or call us directly and we'll gather your requirements over the phone. Either way, you'll have a quote fast.

Switchboards are dead-front assemblies tested to UL 891, typically used for power distribution at 600V and below. Switchgear is tested to different standards (like UL 1558 or IEEE C37.20) and is designed for higher voltages or applications requiring drawout breakers and metal-clad construction. If you need power distribution at 600V class, a switchboard is usually the right choice.

SCCR stands for Short-Circuit Current Rating — the maximum fault current your switchboard can safely withstand. Getting this right is critical for safety and code compliance. We design every switchboard with SCCR based on your available fault current or fault current study. If you don't know your available fault current, we can help you determine the right rating.

Yes. We regularly build switchboard sections that match or integrate with existing installations — matching bus size, breaker families, and physical dimensions. Send us photos, nameplates, or one-line diagrams and we'll design a compatible solution.

Every switchboard ships with a complete documentation package: submittal drawings, one-line diagrams, front and rear elevation drawings, bill of materials, nameplate schedules, breaker settings, and NETA test reports. If you need PE-stamped drawings, we can provide those too.

Let's Build Your Switchboard

Whether you have full specs or just a rough idea, we can help. Reach out and let us know what you need.

Call us at 336-340-4302 or text anytime